A prominent bakery brand sought to enhance its packaging process by efficiently applying labels to both the top and bottom of its flow-wrapped products. The primary challenge was to develop a compact labelling system that could seamlessly integrate into their existing production line without compromising speed or accuracy. The solution needed to ensure precise label placement, even at high speeds, while maintaining the flexibility to handle various product sizes and shapes

Solution:
To address this challenge, the bakery partnered with ALTech UK, experts in advanced labelling solutions. ALTech UK provided a Compact Top & Bottom Labelling System specifically designed for the bakery’s flow-wrapped products. This system features a pair of ALritma M labelling heads, strategically positioned to apply labels to both the top and bottom of each product as it moves through the production line.

The system was designed with several key features:

• Compact Design: The labelling system was engineered to fit into the limited space available on the production floor. Despite its small footprint, the system offers robust functionality, handling high-speed labelling with precision.
• High-Speed Labelling: The ALritma M labelling heads are capable of applying labels at speeds of up to 60 metres per minute, ensuring that the bakery’s production targets are met without compromising on quality.
• Versatility: The system can easily adapt to different product sizes and shapes, allowing the bakery to use the same equipment across a variety of products. This flexibility was crucial for the brand’s diverse product range.

Results:
Since implementing the Compact Top & Bottom Labelling System, the bakery has seen significant improvements in its production efficiency. The ability to label both the top and bottom of products in a single pass has streamlined the packaging process, reducing the time and labour required for label application.

Moreover, the system’s precision has resulted in consistently accurate label placement, enhancing the overall appearance of the packaged products. This has contributed to a stronger brand presence on the shelf, as well as improved customer satisfaction.

The partnership with ALTech UK provided the bakery with a tailored labelling solution that not only met but exceeded their expectations. The Compact Top & Bottom Labelling System has become a vital component of their production line, offering a perfect balance of speed, accuracy, and flexibility.